Green New Cav rau Reshaping Manufacturing thiab Kho
Tsav los ntawm ob qho tib si ntse tsim thiab ntsuab remanufacturing, laser cladding technology, nrog nws cov ntsiab zoo ntawm high efficiency, nqi -effectiveness, thiab ib puag ncig tus phooj ywg, yog sai heev nkag mus rau hauv tseem ceeb industries xws li automotive, metallurgy, thiab hluav taws xob fais fab los ntawm niche cheeb tsam xws li pwm kho thiab cov khoom ntxiv dag zog. Raws li cov thev naus laus zis siab heev uas ua tiav kev sib txuas ntawm cov khoom siv hlau los ntawm lub siab -zog- ceev laser beam, nws tuaj yeem tsis tsuas yog npaj siab -kev ua tau zoo alloy coatings rau qis- nqi substrates, txo kev noj cov hlau tsis tshua muaj, tab sis kuj, nrog rau nws qhov tsawg - pa phem thiab qis- tus yam ntxwv deformation, dhau los ua cov ntsiab lus tseem ceeb los daws cov teeb meem ntawm tus nqi siab thiab poob siab hauv kev tsim khoom ib txwm muaj. Tsab ntawv xov xwm no yuav tshawb xyuas qhov txiaj ntsig ntawm daim ntawv thov, txheej txheem cov ntsiab lus tseem ceeb, kev ua tau zoo, thiab kev ua lag luam ntawm laser cladding technology, ua kom pom nws lub luag haujlwm tseem ceeb hauv kev txhawb nqa kev txhim kho kev lag luam.
Core Competitiveness Leading Manufacturing Upgrading
Laser cladding stands rau combining kev ua tau zoo thiab economic nqi. Nws cov khaubncaws sab nraud povtseg muaj qhov sib xws, cov qauv ua kom zoo, ultra- tsis xws luag (tsis muaj voids / cracks), thiab hardness ntawm 50-62 HRC, nrog deb superior hnav / corrosion kuj. Cov txheej txheem ua tiav ntau dua 95% metallurgical bonding zog nrog lub substrate, thiab cov qauv gradient (piv / nruab nrab / txheej txheej) tuaj yeem hloov kho rau cov xwm txheej nyuaj. Nws muaj qhov yooj yooj yim: 0-10 mm adjustable thickness, compatibility nrog hlau, alloys, cermets (coatings) thiab steel / cam khwb cia hlau (substrates). Critically, lub substrate muaj ib tug me me tshav kub-cuam tshuam cheeb tsam thiab tsawg deformation-tsuas yog me ntsis nto melting tshwm sim, tshem tawm cov kev kho cov kauj ruam. Cov txiaj ntsig no txo cov nqi kho vaj tse los ntawm 60-80% piv rau kev hloov pauv thaum txuag cov hlau tsis tshua muaj.
Kev Txhim Kho Keeb Kwm thiab Daim Ntawv Thov Kev nthuav dav
Laser remanufacturing thev naus laus zis pib hauv xyoo 1970s. Xyoo 1974, tus kws tshawb fawb Asmeskas Gnanamuthu thawj zaug ua tiav laser cladding ntawm cov hlau substrate. Xyoo 1981, lub tuam txhab British Rolls-Royce tau siv laser cladding technology los kho aero- cav hniav, cim nws nkag mus rau hauv cov ntawv thov kev lag luam. Txij li thaum kev hloov kho thiab qhib, kev taw qhia ntawm txawv teb chaws siab - cov cuab yeej siv kawg thiab cov kev xav tau kho rau cov haujlwm loj hauv engineering tau muab lub sijhawm rau kev txhim kho laser remanufacturing technology hauv Suav teb. Nyob rau hauv xyoo tas los no, daim ntawv thov ntawm laser remanufacturing technology nyob rau hauv Tuam Tshoj tau nthuav dav los ntawm aviation thiab tiv thaiv mus rau ntau tshaj kaum industries xws li mining machinery, lub zog fais fab, thiab metallurgical khoom. Ze li ntawm 300 laser remanufacturing tuam txhab tau tsim nyob rau hauv Tuam Tshoj, tsim ib tug kev sib koom tes txoj kev loj hlob qauv uas muaj cov tsev kawm ntawv, kev tshawb fawb institutes, thiab muaj kev lag luam, txhawb lub leapfrog txoj kev loj hlob ntawm no technology los ntawm kev tshawb fawb tsom mus rau kev lag luam daim ntawv thov.
Kev Siv Hluav Taws Xob Siv Hluav Taws Xob los ntawm Automotive mus rau Hluav Taws Xob
Laser cladding tau nthuav dav tshaj cov pwm, xa cov nqi loj - nplai thoob plaws kev lag luam. Hauv tsheb, lub teb chaws Yelemees TRUMPF siv dual- qhov chaw cladding rau lub zog tshiab tsheb nres discs, daws teeb meem xeb thiab plua plav, ua tau raws li cov qauv Euro 7, thiab txhawb kev siv cov hmoov nplej ntau dua 85%. Hauv metallurgy, steel zeb kho siab -carbon siab-chromium kub- yob yob nrog WC-Co hmoov hmoov; ncej- cladding, yob hardness mus txog HRC 62-65, kev pab cuam lub neej txuas ntxiv ntawm 3 mus rau 8-10 lub hlis, thiab cov nqi kho tsuas yog 20% ntawm cov yob tshiab. Nyob rau hauv lub hwj chim, ib tug thermal cog ntxiv dag zog rau 1Cr13 turbine hniav nrog NiCrBSi txheej (nano-Al₂O₃ ntxiv), txiav erosion tus nqi ntawm 0.15 mus rau 0.03 hli / 10,000 teev thiab rov ua hauj lwm efficiency. Cov xwm txheej no lees paub nws txoj kev lag luam hloov pauv thiab kev lag luam zoo.
Enterprise Technological Breakthroughs Lead Industrial Development
Cov cuab yeej R & D breakthroughs tsav laser cladding qhov chaw, nrog cov tuam txhab lag luam pib cov kev daws teeb meem tshwj xeeb. Guosheng Laser lub siab- cov khoom siv ceev muaj 5-10x lub zog ceev ntawm cov qauv ua qauv; nws lub xov tooj ntawm tes tshem tawm -site disassembly/transport, txuag zog, sijhawm, thiab nqi. Nws 8-axis txuas cov cuab yeej yoog mus rau ntau yam haujlwm ua haujlwm los ntawm kev cai robots, positioners, lossis turntables. Tsis tas li ntawd, Guosheng Laser kuj tau tsim 15KW thiab 20KW hmoov melting thiab fuse khoom. Nws qhov chaw pub mis tshwj xeeb daws qhov teeb meem ntawm cov hmoov nplaum thiab thaiv hauv qab 10,000 watts ntawm lub zog. Cov khoom siv 10KW fuse muaj qhov ntim ntawm ze li ntawm 10 kilograms ib teev, uas yog ob peb zaug ntau dua li cov thev naus laus zis zoo sib xws. Cov cuab yeej tshiab no tsis yog tsuas yog txhim kho kev ua haujlwm zoo xwb, tab sis kuj txo qis cov ntawv thov kev siv thev naus laus zis, txhawb nqa laser cladding los ntawm high-end customization rau cov ntawv loj.
Cov khoom siv laser
Fiber Laser Tshuab
Laser Cladding Lub taub hau
Hmoov Feeder
Laser Hardening Lub taub hau
Laser Cladding Pib Txoj Kev Tshiab ntawm Green Manufacturing
Laser cladding, muaj nuj nqis rau "txo tus nqi, kev ua haujlwm, thiab kev tiv thaiv ib puag ncig", txuas cov khoom qub thiab qib siab heev. Nws daws cov teeb meem kev tsim khoom (cov khoom siv coj los siv, cov khoom siv pov tseg) los ntawm cov qauv kho pwm, hla - kev lag luam daim ntawv thov (automotive / metallurgy / fais fab), thiab cov cuab yeej siv tshiab, ua raws li cov qauv kev tsim kho ntsuab. Raws li 10,000- cov khoom siv watt tau nrov, cov nqi poob qis, thiab cov xwm txheej nthuav dav, nws yuav rhuav tshem cov teeb meem kev ua haujlwm kom ua tau zoo hauv kev tsim khoom siv high- kawg thiab kho cov cuab yeej qub. Cov cuab yeej yav tom ntej- txheej txheem kev sib koom ua ke yuav ua rau laser cladding lub cav tseem ceeb rau kev tsim khoom zoo, txhawb kev txhim kho kev lag luam.